HXE-24DTA Copper fine wire drawing machine with annealer

I. Quick Details

HXE-24DTA Copper fine wire drawing machine with annealer is used to draw and anneal single bare copper wire from 0.8mm-1.6mm to 0.1mm-0.6mm.

II. Components

III. Main Technical parameters

1. Usage: Copper wire drawing and annealing
2. Inlet diameter: 0.8mm-1.6mm
3. Outlet diameter: 0.1mm-0.6mm
4. Max. mechanical speed: 2000m/min
5. Dies: 22 dies
6. Slip ratio: 15%, Finished capstan slip ratio: 8%
7. Main motor: AC 3 Phase 18.5KW, Inverter control
8. Annealer motor: AC 3 Phase 3.7KW, Inverter control
9. Take up motor: AC 3 Phase 3.7KW, Inverter control
10. Power transmission: Timing belts+Triangle belts+Flat belts
11. Take up capacity: 50kg for diameter 300mm iron spool (Customize)
12. Spool size: Diameter 300mm/Max (Customize), 250mm-127mm spooler is totally ok
13. Capstans: Ceramic plasma, Drawing capstan 242mm, Final capstan 207mm
14. Capstan lubrication: Water pipe spray
15. Traversing: 110W synchronous motor,transmission by flat belts.
16. Brake: 20KG-M Electromagnetic brake
17. Air pressure: 4-6kg/cm2
18. Annealing pulley: Diameter 120mm
19. Annealing volt: DC60V
20. Annealing current: DC800A
21. Annealing motor power: 48KVA
22. Tension control: Annealer & Spooler Tension control by Swing arms, Air pressure auto adjust.
23. Machine dimension(L*W*H): 3500mm*1600mm*2200mm, Machine weight:3200kg
24. Power source: 415V, 50Hz(Customized)

IV. The structure and principle of the machine

4-1. The annealing part, is three-section annealing, consist of Preheating section, annealing section and drying section. The fix speed capstan of drawing, the annealing capstans, are driven by the same motor, through belts, so the speed of drawing, speed of annealing, is the same, make sure no wire break.

4-2. The annealing capstans, are access to positive and negative power, make the wire pass through the annealing capstans with current, by short-circuiting, to preheat, anneal and dry.

4-3. The annealing current and voltage, by auto tracking the drawing speed to auto adjust.

4-4. To cooling fast to achieve the annealing, the annealing capstan is under the cooling water. There is a cooling tank at the bottom of the machine, cooling water, better use fat content of 0.5% emulsion. The pump shall pump the cooling water through the pipe and the switch to the annealing door. Adjust the cooling water switch to make sure the water is in certain height.

4-5. To make sure the wire while annealing, no Oxidation, there is a steam-in protection pipe, connect the pipe to the Steam generator, to use the steam to protect the wire from the oxidation.

4-6. In the exit of the drying section, there is a blowing device. In the device, shall have two dies. Connect the air compressor to the air compress input pipe, then out by the blowing device, adjust the switch, to make all the left water of the drying part, on the surface of the wire, blow away.

V. Machine maintenance and precautions

1. Make sure the machine and the capstans clean, no scrap, no break wire.

2. Make sure the Take-up part clean.

3. Electrical cabinet should be closed.

4. Change belts if worn out.

5. Only qualified electrical technician can repair the electrical part.

6. Never change the Inverter parameter.

7. If something wrong with the machine that can`t solve, please contact the supplier first.

Do not open the machine without consulting to the supplier.

8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.

9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.

      Suzhou Hengxie Machinery Co., Ltd was established in 2005, a total professional in drawing machine field, specialized in copper and aluminium wire drawing machines. Located in Suzhou City, very close to Shanghai, we share a convenient transportation and the most successful working environment.

Our 6,700 square meters of land allows producing a wide range of equipment, developing and researching new products. We always strive to introduce the latest international techniques to update our products.

With management concept of “Excellent quality, Reasonable prices, Superior services”, our hope is to not only meet our customers` expectations but to exceed them.

Here are the machines we have: Copper&Aluminium Rod Breakdown machine, Large and intermediate wire drawing machine with online annealer, Intermediate wire drawing machine, Intermediate wire drawing machine with online annealer, Fine wire drawing machine, Fine wire drawing machine with online annealer, Customized fine wire drawing machine with annealer, Super fine wire drawing machine. As long as we talk, we can always meet your detail requirements.

Our market includes both domestic and overseas. Such as Bangladesh, Egypt, Iran, Malaysia, Syria, Algeria, Kenya, Turkey, South Africa, Latin America and so on.

With the concept of “Stable quality and mutual development”, Hengxie welcome all customers from the world to create a sincere cooperation and win-win benefit in the future.