HXE-TH400 Annealer for Aluminium rod breakdown machine
I. Quick description
Annealer for aluminium rod breakdown machine is used to annealing
wire from 1.7mm to 4.2mm.
II. Shipping & Installation
2-1. Shipping
There are two lifting rings on the drawing machine, four on then
annealing machine.
2-2. Installation (See attached drawing)
According to the drawing, make the foundation.
When machine is in position, install bolts and adjust the center
line.
When concrete is drying, adjust center line again and fix the
bolts.
2-3. Adjust
Before adjusting, check and clean all parts.
III. Operation & Maintenance
3-1. Preparation before running
Check all the lubrication parts of the transmission parts.
Check Wire-break Auto stop device, Safety doors.
Check coolant water, Lubrication oil, Steam, Compressed air.
After checking, jogging machine as lower than 5m/s, check all parts
again.
3-2. Operation
Connect power.
Prepare the drawing dies.
Prepare the wire pointing and threading.
According to the die list, place the wires on the capstan, wire
goes through each layer 2-3 times.
Put wire through the fix speed capstan then through the annealer
machine
Annealer machine wire path, please check the Wire path drawing on
the machine.
Then put wire through the Wire passing wheels, Tension device,
Spooler machine.
After the wire path, close Safety door, adjust Drawing lubrication
oil, Coolant water, Steam, Compressed air.
3-3. Diameter, Voltage, Current, Speed linkage
Our machine is made according to use`s elongation requirement,
nothing to do with copper wire.
3-4. Maintenance
Lubricate all the parts, make sure all the wheels and capstans run
flexible.
After working 1000hours, clean all the bearing and change new
lubrication oil.
Annealing contact rings are consuming parts, after using for
certain time, when annealing, will have sparks, which means you
need change new rings.
There are carbon brushes on the back side of the annealer machine,
need change accordingly.
IV. Main technical parameter
1. Usage single bare aluminium wire annealing
2. Applicable wire diameter 1.7mm-4.2mm, Speed 900m/min
(Adjustable)
3. Annealing method DC. Three-section annealing
4. Annealing current DC 4000A
5. Annealing voltage DC 60V
6. Tension controller at the beginning of the annealer machine
7. Cleaning device at the end of the drawing machine, before goes
to annealer machine
8. Forced air cooling device for annealer
9. Driving by AC 11KW motor
10. Inverter control 11KW
11. Power source Customize
12. Direction Customize
13. Color: Blue or Customize
14. Other details
V. Advantage and after-sale service
A: Advantage
(A1). HENGXIE has some world famous parts suppliers, has special
lubrication system for the gears and bearing.
(A2). Body and other key components and parts are produced by our
own factory , quality is reliable.
(A3). Our company’s developing process in more than 10 years.
(A4). DC. three-section annealing
B: After-sale service
Our company for all machine product, since the shipment date, our
company free after sale maintenance service guarantee period is:
(B1) 1 year for mechanical part.
(B2) 6 month for electrical part.
Under these situation mentioned, the Seller will not take
responsibility, but if the Buyer agree, will charge fees
accordingly to repair the machine.
1. Due to wrong operation while shipping.
2. Due to Buyer`s wrong preparation that may cause damage to the
machine.
3. Due to Buyer`s wrong operation that may cause damage to the
machine.
4. Not in the consuming part list.
5. After agreement are made for the shipping, for any damage, Buyer
should inform Seller in letter form to repair in seven days, If
beyond the dare, Seller shall take no responsibility.
6. For any other failures due to acts of God (such as lightning,
typhoon, earthquake, riots, war, fire or flood) and other factors
that will cause damage, Seller shall take no responsibility.
7. Seller guarantee provide long term support regarding the parts
and teach. After warranty, will charge accordingly.
